Question by crbeachbird: Could I use a wet saw or tile saw with diamond blades to cut stained glass ?
I am new to working with stained glass and the specific glass saws are very expensive. Anyone know if a diamond blade can be found for a standard band saw, Ryobi, etc that you could use to cut glass ? Thanks !!

Best answer:

Answer by Pyledriver
Standard glass cutter wont work?

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Have you ever walked into a friend’s house and seen the beautiful lights made partially out of old bottles, and wondered just how they did it?  The answer is that they used diamond core drill bits.  Diamond core drill bits come in many sizes, ranging from as small as 1/8″ diameter to 6″ diameter diamond core drill bits.  The best diamond core drill bits can drill up to 200 holes in 1/4″ thick plate glass .  Though diamond core drill bits are versatile and hardy tools, they require specialized care specific to diamond tools.

 

Drill Bit Basics

 

All diamond core drill bits must be used in conjunction with coolant. Coolant may come in the form of simple water, or specially formulated diamond tool coolant.  If a diamond core drill bit is used without proper coolant, damage to the drill and glass is inevitable.  Both will almost definitely need to be replaced.  However, the need for coolant does not stop diamond core drill bits from being able to drill vertical surfaces, such as tile on shower walls.  In these cases, a second person is needed to continuously spray the surface that is being drilled.

 

Diamond core drill bits also must be used at the proper RPM.  Smaller diamond drill bits require higher RPM levels, while larger diamond core drill bits require lower RPM levels.  Diamond core drill bits from 1/8″ diameter to 1/2″ diameter, for instance, require an RPM range of 1600-2000 RPM, while the requirement for diamond core drill bits of 1-1/8″ to 2″ diameter is 1100-1400 RPM.

 

Diamond core drill bits should be used with a drill press whenever possible.  When using diamond core drill bits with a hand drill, care must be taken to avoid damage to the glass from uneven pressure.  Attention must be paid to the angle at which one is drilling, and be sure to drill around the diameter of the diamond core drill bit evenly.

 

Drilling Rings Make a Difference

 

Diamond core drill bits, and the requirements surrounding them, have forced glass industry professionals to find ways to easily drill glass in a variety of situations.  For instance, when using diamond core drill bits on a horizontal, flat piece of glass, drilling rings are the perfect way to keep coolant from running.  Simply use a piece of tape to cover the area being drilled from the opposite side, pour diamond tool coolant into the drilling ring, and drill.  Drilling rings do not work on vertical or uneven surfaces, but it is possible to make temporary drilling rings by using play-dough or other malleable material.

 

Drilling rings remove the need for a second person to spray the drilling area, and make using diamond drill bits significantly easier and faster.  Drilling rings come in many sizes, though buying a drilling ring that can only be used for a limited amount of drill sizes is rarely an economical choice.  Drilling rings that range in diameter from 1-1/2″ to 4″ are the most popular.  One of the reasons to use a small diameter drilling ring, however, is that these drilling rings can be used as guides for diamond core drill bits.  The hole in the drilling ring is large enough to use with diamond tool coolant and small enough to stop the diamond core drill bit from moving more than desired.  Drilling rings generally have suction bases, and are made of rubber.  Drilling rings make using diamond core drill bits much more efficient.



By: Sarfaraz Khan

About the Author:



Sarfaraz Khan provides best and reliable information about home improvement products including glass drill bit and diamond drill bits.

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Guaged

Guaged refers to a process where the thickness of a series of tiles is evened out for the installation process. If stones have varying dimensions, they may set unevenly in an architectural application. The way to resolve such a problem is to use mechanical grinder to remove excess stone from each tile.

Natural / Cleft

When slate has a natural clefted finish it means that the surface of the stone is rough, and has not been honed or polished down. The word “cleft” refers to the splitting that occurs within the stone, during its formation, and which causes the uneven features found in finished tiles.

The main draw of using clefted slate is that it has a natural and rustic look. Cleft stone looks like real stone, and it gives an application an “outdoorsy” feel.

Another major advantage of using clefted material is that it is extremely slip resistant. That is why many restaurants and commercial kitchens use this material, as it cuts down on lawsuits from customers who fall in wet puddles.

Clefted material also tends to wear down well in high traffic areas. The dimensional nature of the stone tends to soften over time, and achieves an attractive brushed patina which many people find to be quite beautiful.

The drawback to using a clefted material is that it may be uncomfortable to walk on it with bear feet, due to the tiny ridges and peaks which poke out of its surface.

Polished

Slate that has been polished has been grinded by a machine to give the material a smooth, shining, glossy appearance. Polished slate tends to resemble marble, except that the colors are more unique, and the dimensionality that was in the original stone is retained to a certain extent, as shadow lines in the polished surface of the material.

Polished slate is often considered more elegant than natural slate, and has a more “finished” look. It also tends to retain many of the colors and features found in the original stone, making it both rustic and powerful, while still retaining its sophistication and style.

The problem with polished slate is that it is never as dramatic as the natural surface of the stone, and many of the powerful colors found within it will be washed out by this process. Polished slate is also quite slippery, and doesn’t have any of the dimensional qualities that make the clefted version so popular in restaurants.

The polished version will also tend to show scratches and dirt much more easily than a natural finish will.

Honed

A honed finish is the halfway point between clefted and polished slate. A honed surface is smooth to the touch, but doesn’t have the glossy shiny appearance and texture that a polished material has.

A honed finish is generally used when you want a polished look, but you don’t want material that will cause a slipping hazard. This type of finish gives slate a little bit of texture, just enough to catch your shoes on, making it much safer than a polished alternative.

Unfortunately you do lose many of the colors and features found in a natural stone when you hone it, making the outcome considerably less vibrant.

Brushed / Flamed

The brushed or flamed finish is relatively new in natural stone. It is a process where a natural cleft is honed down slightly, just enough to get rid of the most dramatic peaks. The difference between this and honing is that the resultant materials looks like it is natural, with the vibrant colors and the dimensionality, but you can walk on it with bear feet.

Brushed material is very popular in hotel lobbies where owners are trying to achieve a look which is both dramatic and inviting, without presenting a slipping hazard, and without the natural clefting that can make people walking in socks uncomfortable.

Conclusion

There are many different choices you have for the finish of your natural slate. The style you choose should depend largely on taste, but also on the application you are trying to achieve. You have to balance slip resistance and color against uniformity and elegance, and figure out what is really important in your project.

By: Joey Lewitin

About the Author:




Natural slate tile and slabs offered by the author Joey Lewitin, and available on the site http://PebbleZ.com



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